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rt
r
rt1
r
rt 無鉚釘連接技術(shù)是一種逐步取代傳統(tǒng)落后連接工藝的新型連接方法。因?yàn)橹两駷橹顾捎玫倪B接方法均存在著經(jīng)濟(jì)及技術(shù)上的不足。我們僅以點(diǎn)焊為例，它的設(shè)備昂貴，連接費(fèi)用高，很難連接多層板件以及有鍍層的板件或鋁、銅及不銹鋼板件、而對(duì)噴漆板件、不同材質(zhì)板件、厚度差異過大板件以及中間有夾層的板件則無法連接。同時(shí)，點(diǎn)焊連接破壞了板件表面鍍層，會(huì)產(chǎn)生熱變形。并且對(duì)連接加工過程中的所有不可靠因素?zé)o法進(jìn)行無損傷的自動(dòng)檢測(cè)。此外，采用傳統(tǒng)的連接方法，單件連接成本過高，如在鉚接或螺紋連接方法中，準(zhǔn)備工作加上相應(yīng)的輸送以及零配件成本，就會(huì)造成很高的費(fèi)用。
r
r 無鉚釘連接技術(shù)利用板材壓裝機(jī)和我公司設(shè)計(jì)制作的專用連接模具，通過一個(gè)瞬間強(qiáng)高壓加工過程，依據(jù)板件本身材料的冷擠壓變形，形成一個(gè)具有一定抗拉和抗剪強(qiáng)度的無應(yīng)力集中內(nèi)部鑲嵌圓點(diǎn)，即可將不同材質(zhì)不同厚度的兩層或多層板件連接起來。無鉚釘鉚接技術(shù)對(duì)板件表面無任何要求，連接點(diǎn)處板件表面原有的鍍層、漆層不受損傷。連接過程自動(dòng)化程度高，可單點(diǎn)或多點(diǎn)同時(shí)連接，并能進(jìn)行無損傷連接強(qiáng)度檢測(cè)及全過程自動(dòng)監(jiān)控，生產(chǎn)效率高。
r
r連接過程r
r
r| rtttttt rttttttt rtttttt rttttt | rtttttrtttttt rttttttt無鉚釘連接rtttttt rttttt | rtttttrtttttt rttttttt點(diǎn)焊rtttttt rttttt | rtttttrtttttt rttttttt鉚接rtttttt rttttt | rtttttrtttttt rttttttt螺釘連接rtttttt rttttt | rtttt
| rtttttt rttttttt動(dòng)態(tài)連接強(qiáng)度rtttttt rttttt | rtttttrtttttt rttttttt**rtttttt rttttt | rtttttrtttttt rttttttt不太好rtttttt rttttt | rtttttrtttttt rttttttt不太好rtttttt rttttt | rtttttrtttttt rttttttt不太好rtttttt rttttt | rtttt
| rtttttt rttttttt靜態(tài)強(qiáng)度（a）剪切rtttttt rttttttrttttttt （b）頂拉rtttttt rttttt | rtttttrtttttt rttttttt好rtttttt rttttt | rtttttrtttttt rttttttt很好rtttttt rttttt | rtttttrtttttt rttttttt很好rtttttt rttttt | rtttttrtttttt rttttttt很好rtttttt rttttt | rtttt
| rtttttt rttttttt好rtttttt rttttt | rtttttrtttttt rttttttt很好rtttttt rttttt | rtttttrtttttt rttttttt很好rtttttt rttttt | rtttttrtttttt rttttttt很好rtttttt rttttt | rtttt|
| rtttttt rttttttt投資費(fèi)用rtttttt rttttt | rtttttrtttttt rttttttt少rtttttt rttttt | rtttttrtttttt rttttttt高rtttttt rttttt | rtttttrtttttt rttttttt高rtttttt rttttt | rtttttrtttttt rttttttt高rtttttt rttttt | rtttt
| rtttttt rttttttt連接費(fèi)用rtttttt rttttt | rtttttrtttttt rttttttt很少節(jié)省30%-60%rtttttt rttttt | rtttttrtttttt rttttttt高rtttttt rttttt | rtttttrtttttt rttttttt很高rtttttt rttttt | rtttttrtttttt rttttttt很高rtttttt rttttt | rtttt
| rtttttt rttttttt能耗rtttttt rttttt | rtttttrtttttt rttttttt少rtttttt rttttt | rtttttrtttttt rttttttt高rtttttt rttttt | rtttttrtttttt rttttttt高rtttttt rttttt | rtttttrtttttt rttttttt高rtttttt rttttt | rtttt
| rtttttt rttttttt輔助材料rtttttt rttttt | rtttttrtttttt rttttttt無rtttttt rttttt | rtttttrtttttt rttttttt無rtttttt rttttt | rtttttrtttttt rttttttt鉚釘rtttttt rttttt | rtttttrtttttt rttttttt螺釘、螺母rtttttt rttttt | rtttt
| rtttttt rttttttt輔助工序rtttttt rttttt | rtttttrtttttt rttttttt無rtttttt rttttt | rtttttrtttttt rttttttt無rtttttt rttttt | rtttttrtttttt rttttttt鉆孔、插入、壓鉚rtttttt rttttt | rtttttrtttttt rttttttt鉆孔、插入、擰rtttttt rttttt | rtttt
| rtttttt rttttttt可靠性rtttttt rttttt | rtttttrtttttt rtttttttrtttttt rttttt | rtttttrtttttt rttttttt較低rtttttt rttttt | rtttttrtttttt rttttttt高rtttttt rttttt | rtttttrtttttt rttttttt高rtttttt rttttt | rtttt
| rtttttt rttttttt漆層/鍍層表面損作rtttttt rttttt | rtttttrtttttt rttttttt無rtttttt rttttt | rtttttrtttttt rttttttt會(huì)rtttttt rttttt | rtttttrtttttt rttttttt會(huì)rtttttt rttttt | rtttttrtttttt rttttttt會(huì)rtttttt rttttt | rtttt
| rtttttt rttttttt棱角、毛刺、鐵屑rtttttt rttttt | rtttttrtttttt rttttttt無rtttttt rttttt | rtttttrtttttt rttttttt無rtttttt rttttt | rtttttrtttttt rttttttt無rtttttt rttttt | rtttttrtttttt rttttttt棱角rtttttt rttttt | rtttt
| rtttttt rttttttt與粘接劑結(jié)合使用rtttttt rttttt | rtttttrtttttt rttttttt很好rtttttt rttttt | rtttttrtttttt rttttttt不可能rtttttt rttttt | rtttttrtttttt rttttttt可能rtttttt rttttt | rtttttrtttttt rttttttt可能rtttttt rttttt | rtttt
| rtttttt rttttttt重復(fù)性rtttttt rttttt | rtttttrtttttt rttttttt很好rtttttt rttttt | rtttttrtttttt rttttttt一般rtttttt rttttt | rtttttrtttttt rttttttt好rtttttt rttttt | rtttttrtttttt rttttttt好rtttttt rttttt | rtttt
| rtttttt rttttttt操作復(fù)雜程度rtttttt rttttt | rtttttrtttttt rttttttt很簡(jiǎn)單rtttttt rttttt | rtttttrtttttt rttttttt簡(jiǎn)單rtttttt rttttt | rtttttrtttttt rttttttt復(fù)雜rtttttt rttttt | rtttttrtttttt rttttttt簡(jiǎn)單rtttttt rttttt | rtttt
| rtttttt rttttttt工作環(huán)境rtttttt rttttt | rtttttrtttttt rttttttt很好rtttttt rttttt | rtttttrtttttt rttttttt很差rtttttt rttttt | rtttttrtttttt rttttttt較差rtttttt rttttt | rtttttrtttttt rttttttt好rtttttt rttttt | rtttt
rttt無鉚釘連接技術(shù)參數(shù)rtt
rtt| rtttttt rttttttt連接點(diǎn)直徑（mm）rtttttt rttttt | rtttttrtttttt rttttttt可連接的板件組合厚度（mm）rtttttt rttttt | rtttttrtttttt rttttttt抗剪強(qiáng)度(N)rtttttt rttttt | rtttttrtttttt rttttttt抗拉強(qiáng)度(N)rtttttt rttttt | rtttttrtttttt rttttttt沖壓力（KN）rtttttt rttttt | rtttt
| rtttttt rttttttt￠3rtttttt rttttt | rtttttrtttttt rttttttt0.5-1.5rtttttt rttttt | rtttttrtttttt rttttttt260-520rtttttt rttttt | rtttttrtttttt rttttttt130-360rtttttt rttttt | rtttttrtttttt rttttttt7-15rtttttt rttttt | rtttt
| rtttttt rttttttt￠4rtttttt rttttt | rtttttrtttttt rttttttt0.6-2.0rtttttt rttttt | rtttttrtttttt rttttttt710-1300rtttttt rttttt | rtttttrtttttt rttttttt350-850rtttttt rttttt | rtttttrtttttt rttttttt13-28rtttttt rttttt | rtttt
| rtttttt rttttttt￠5rtttttt rttttt | rtttttrtttttt rttttttt0.9-2.5rtttttt rttttt | rtttttrtttttt rttttttt750-2000rtttttt rttttt | rtttttrtttttt rttttttt200-1000rtttttt rttttt | rtttttrtttttt rttttttt15-30rtttttt rttttt | rtttt
| rtttttt rttttttt￠6rtttttt rttttt | rtttttrtttttt rttttttt1.0-3.0rtttttt rttttt | rtttttrtttttt rttttttt560-3400rtttttt rttttt | rtttttrtttttt rttttttt300-2200rtttttt rttttt | rtttttrtttttt rttttttt12-40rtttttt rttttt | rtttt
| rtttttt rttttttt￠8rtttttt rttttt | rtttttrtttttt rttttttt1.6-6.0rtttttt rttttt | rtttttrtttttt rttttttt510-6200rtttttt rttttt | rtttttrtttttt rttttttt290-2800rtttttt rttttt | rtttttrtttttt rttttttt18-60rtttttt rttttt | rtttt
| rtttttt rttttttt￠10rtttttt rttttt | rtttttrtttttt rttttttt1.75-7.0rtttttt rttttt | rtttttrtttttt rttttttt1600-8500rtttttt rttttt | rtttttrtttttt rttttttt800-6200rtttttt rttttt | rtttttrtttttt rttttttt36-105rtttttt rttttt | rtttt
| rtttttt rttttttt￠12rtttttt rttttt | rtttttrtttttt rttttttt4.0-11.0rtttttt rttttt | rtttttrtttttt rttttttt2700-10000rtttttt rttttt | rtttttrtttttt rttttttt1100-7500rtttttt rttttt | rtttttrtttttt rttttttt61-125rtttttt rttttt | rtttt
rttt無鉚釘連接壓鉚機(jī)的9個(gè)優(yōu)點(diǎn)rtt
rttrttt1連接點(diǎn)牢固可靠。
r2沒有原料消耗和不需要輔助材料。
r3超越了金屬材質(zhì)局限和厚度局限。
r4可以形成圓點(diǎn)和巨型點(diǎn)連接。
r5連接區(qū)域沒有熱應(yīng)力。
r6不會(huì)損傷工件表面的保護(hù)層。
r7不需要預(yù)先或事后處理，允許有夾層和多層連接。
r8工作環(huán)境好，沒有灰塵毒煙排放，沒有噪音。
r9操作簡(jiǎn)單、消耗低、維修費(fèi)少。rtt
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