GY-XY3系列數(shù)控管子相貫線切割機(jī)是一種對(duì)鋼管端部結(jié)合處作自動(dòng)計(jì)算和切斷的設(shè)備。該機(jī)器能廣泛應(yīng)用于造船、建筑、石化、機(jī)械、冶金等行業(yè)的管道結(jié)構(gòu)件的切割加工。這些行業(yè)中有大量的管道結(jié)合相貫線孔、相貫線端頭,還有俗稱“蝦米節(jié)"的彎頭,此類加工大多采用制作樣板、劃線、人工放樣、手工切割、人工打磨等落后又繁復(fù)的方法來(lái)進(jìn)行。而我廠制造的GY-XY系列數(shù)控管道切割機(jī)能十分方便地切割此類工件,并且操作工人不須編程、只需輸入相互配合的管子的半徑、相交角度等參數(shù),機(jī)器就能自動(dòng)切割出管子的相貫線、相貫孔、以及焊接坡口,不再需要人工打磨。
該設(shè)備的工作流程:
(1)、編程
可直接于機(jī)器上或離線編輯器編程。采用菜單式選擇輸入切割參數(shù),如外徑,壁厚,偏離,補(bǔ)償數(shù)據(jù)等。同時(shí)可通過其他專業(yè)軟件作無(wú)逢連接。
(2)、管子下料
操作員從網(wǎng)絡(luò)上或機(jī)器上啟動(dòng)程序,管子用吊裝工具放置在管座上。
(3)、測(cè)量水平
操作員根據(jù)管子外徑偏差用管座手輪調(diào)節(jié)水平。
(4)、管子鎖定
用可調(diào)節(jié)之三爪自動(dòng)定心夾頭鎖定管子外徑。
(5)、開啟切割
將切割頭移動(dòng)到管端進(jìn)行切割,設(shè)備會(huì)自動(dòng)按程序自動(dòng)定位進(jìn)行下一部切割,至根據(jù)編程完成所有切割程序。
GY-XY3 series CNC pipe intersecting wire cutting machine is a kind of equipment which can automatically calculate and cut off the end joint of steel pipe. The machine can be widely used for cutting pipeline structural parts in shipbuilding, construction, petrochemical, mechanical, metallurgical and other industries. In these industries, there are a large number of pipelines combined with intersecting line holes, intersecting line ends, and elbows commonly known as "shrimp and rice festival". This kind of processing mostly uses backward and complicated methods such as making templates, marking, manual lofting, manual cutting, manual grinding and so on. The GY-XY series CNC pipe cutting machine manufactured by our factory can cut this kind of workpiece very conveniently, and the operators need not program, only input the radius and intersection angle of the pipes which cooperate with each other, the machine can automatically cut the intersection line, intersection hole and welding groove of the pipes, and no need for manual grinding.
Workflow of the equipment:
(1) Programming
It can be programmed directly on a machine or in an offline editor. The input cutting parameters such as outer diameter, wall thickness, deviation and compensation data are selected by menu. At the same time, it can be connected by other professional software.
(2) Tube blanking
The operator starts the program from the network or machine, and the pipe is placed on the pipe seat with a hoisting tool.
(3) Measurement level
The operator adjusts the level with the pipe seat handwheel according to the deviation of pipe diameter.
(4) Tube locking
Lock the outside diameter of the pipe with an adjustable three-jaw automatic centering chuck.
(5) Open cutting
When the cutting head is moved to the pipe end for cutting, the equipment will automatically locate the next cutting according to the program, and then complete all cutting procedures according to the program.